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'Ice in fuel' caused BA jet crash 'Ice in fuel' caused BA jet crash
(40 minutes later)
The BA plane that crashed at Heathrow in January was probably brought down by ice in its fuel system, an accident report says.The BA plane that crashed at Heathrow in January was probably brought down by ice in its fuel system, an accident report says.
The pilots of the Boeing 777 managed to land safely, and 136 passengers and 16 crew escaped without serious injury.The pilots of the Boeing 777 managed to land safely, and 136 passengers and 16 crew escaped without serious injury.
The Air Accident Investigation Branch believes the flow of fuel dropped causing the engines to lose power less than a minute before touchdown.The Air Accident Investigation Branch believes the flow of fuel dropped causing the engines to lose power less than a minute before touchdown.
But investigators say they still do not know how the ice could have formed.But investigators say they still do not know how the ice could have formed.
Water is naturally present in aviation fuel and the investigators believe there may have been as much as 5 litres within this aircraft's fuel load. Water is naturally present in aviation fuel and the investigators believe there may have been as much as 5 litres within this aircraft's fuel load.
But the report says levels of water found in fuel recovered after the 17 January crash were very low for a Boeing 777.See map of Heathrow crashBut the report says levels of water found in fuel recovered after the 17 January crash were very low for a Boeing 777.See map of Heathrow crash
Siberian temperatures
They dismissed the suggestion that the fuel itself froze or became "waxy" as icing occurred.They dismissed the suggestion that the fuel itself froze or became "waxy" as icing occurred.
The report says the plane flew through unusually cold air over Siberia while en route from Bejing to Heathrow.The report says the plane flew through unusually cold air over Siberia while en route from Bejing to Heathrow.
READ THE REPORT AAIB Interim report [989KB] Most computers will open this document automatically, but you may need Adobe Reader Download the reader hereREAD THE REPORT AAIB Interim report [989KB] Most computers will open this document automatically, but you may need Adobe Reader Download the reader here
The fuel temperature fell to -34C (-29F). But jet fuel should not freeze until it is at less than -57C (-70F), and the report says the temperatures involved were not "unique".The fuel temperature fell to -34C (-29F). But jet fuel should not freeze until it is at less than -57C (-70F), and the report says the temperatures involved were not "unique".
The investigation into the crash of flight BA38 continues with testing at Rolls Royce in Derby, and Seattle in the US, the home of Boeing.The investigation into the crash of flight BA38 continues with testing at Rolls Royce in Derby, and Seattle in the US, the home of Boeing.
Following Thursday's report, a spokesman for the US Federal Aviation Administration said it would be issuing an air-worthiness directive to US carriers operating Boeing 777 aircraft.
This was likely to be about "changes in procedures for pilots to follow in certain cold weather conditions" as well as "changes in certain fuel procedures on the ground," he said.
While it would not be an emergency directive, it was likely to be issued within 24 hours and would have immediate effect.
Fuel and water
Water in aviation fuel can be dissolved at the molecular level, or simply float as free water, suspended in the fuel. As the fuel gets colder tiny droplets can form and freeze.Water in aviation fuel can be dissolved at the molecular level, or simply float as free water, suspended in the fuel. As the fuel gets colder tiny droplets can form and freeze.
The mystery facing investigators is why this might have happened on an apparently fully-functioning aircraft.The mystery facing investigators is why this might have happened on an apparently fully-functioning aircraft.
Water in the fuel is controlled by draining it regularly out of the fuel tanks - and on the Boeing 777 a so-called "scavange system" pumps it out.Water in the fuel is controlled by draining it regularly out of the fuel tanks - and on the Boeing 777 a so-called "scavange system" pumps it out.
Ice can form when the fuel temperature drops to around -1C (30.2F) to -3C (26.6F) Generally the ice crystals simply float and drift in the fuel without causing harm.Ice can form when the fuel temperature drops to around -1C (30.2F) to -3C (26.6F) Generally the ice crystals simply float and drift in the fuel without causing harm.
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The scene after the Boeing 777 crashed in JanuaryThe scene after the Boeing 777 crashed in January
Only when the temperature falls further does the ice stick together.Only when the temperature falls further does the ice stick together.
Within the fuel system a heat exchanger is used to increase the fuel temperature, but it is possible the blockage might have occurred before this point.Within the fuel system a heat exchanger is used to increase the fuel temperature, but it is possible the blockage might have occurred before this point.
The investigation team have built a test rig and introduced pre-prepared ice into the fuel system to see if it would clog up.The investigation team have built a test rig and introduced pre-prepared ice into the fuel system to see if it would clog up.
But the amounts they had to put in to make this happen were far greater than is normal.But the amounts they had to put in to make this happen were far greater than is normal.
Despite that, the scenarios being considered by the AAIB are based on the idea that the ice formed gradually in the system and was released as the plane prepared for landing.Despite that, the scenarios being considered by the AAIB are based on the idea that the ice formed gradually in the system and was released as the plane prepared for landing.
But the report makes three safety recommendations:
  • that the US Federal Aviation Administration and the European Aviation Safety Agency introduce interim measures to reduce the risk of ice forming on the Boeing 777 powered by Trent 800 engines
  • the agencies should consider the implications for other aircraft types
  • review the requirements for new engines
But the report makes three safety recommendations:
  • that the US Federal Aviation Administration (FAA) and the European Aviation Safety Agency introduce interim measures to reduce the risk of ice forming on the Boeing 777 powered by Trent 800 engines
  • the agencies should consider the implications for other aircraft types
  • review the requirements for new engines
This accident remains an enormous challenge for the investigation team. But their report stresses the rarity of this crash.This accident remains an enormous challenge for the investigation team. But their report stresses the rarity of this crash.
'Unique' situation'Unique' situation
It said: "The accident flight was unique in that this has been the only recorded case of a restricted fuel flow affecting the engine performance to the extent of causing HP pump cavitation" - the damage found within the pumps that alerted the investigators to the loss of fuel pressure.It said: "The accident flight was unique in that this has been the only recorded case of a restricted fuel flow affecting the engine performance to the extent of causing HP pump cavitation" - the damage found within the pumps that alerted the investigators to the loss of fuel pressure.
The report goes on: "This is the first such event in 6.5 million flight hours and places the probability of the failure as being 'remote'."The report goes on: "This is the first such event in 6.5 million flight hours and places the probability of the failure as being 'remote'."
In response to the recommendations, the European Aviation Safety Agency said it had agreed with the FAA to "interim measures" for "mandatory aircraft level action", but gave no further details.
It also said it would examine the other recommendations.
Long-haul flights
An FAA spokesman said it was still studying the report but felt the initial review indicated that the issue appeared to affect only Boeing aircraft with Rolls Royce Trent engines.
He understood that Boeing was carrying out tests to establish whether other aircraft with other engine combinations could similarly be affected.
He emphasised that shorter-haul aircraft such as Boeing 737s would not be part of the directive as icing was a problem that affected only long-haul journeys.
Flight BA 38 from Beijing was extensively damaged when it touched down on 17 January, landing short of the runway but staying largely intact.Flight BA 38 from Beijing was extensively damaged when it touched down on 17 January, landing short of the runway but staying largely intact.
One person suffered a broken leg and others received minor injuries during the emergency evacuation.One person suffered a broken leg and others received minor injuries during the emergency evacuation.
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